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AS/NZS 3788:2006 (Reconfirmed 2016)
Pressure equipment - In-service inspection
This document has been re-assessed by the committee, and judged to still be up to date.
Aligns the Standard with current equipment integrity management and assessment practices and addresses some of the problems currently experienced in industry.
Table of contents
Table of contents are automatically generated, and may not be 100% accurate.
Supersedes
- AS/NZS 3788:2001 as of 27/07/2006
References
This document may make references to other documents. All referenced documents are displayed below.
Standards NZ References:
- AS/NZS ISO 3834.3:1999
Quality requirements for fusion welding of metallic materials - Standard quality requirements - AS/NZS 1596:2002
The storage and handling of LP Gas - AS/NZS 1020:1995
The control of undesirable static electricity - AS/NZS 3931:1998
Risk analysis of technological systems - Application guide - AS/NZS 1200:2000
Pressure equipment - AS/NZS 2312:2002
Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings - AS/NZS 3711.6:1993
Freight containers - Tank containers - AS/NZS 2865:2001
Safe working in a confined space - AS/NZS ISO 3834.4:1999
Quality requirements for fusion welding of metallic materials - Elementary quality requirements - AS/NZS 1677.1:1998
Refrigerating systems - Refrigerant classification - NZS 5418.1:1983
Transportation containers for hazardous substances - Specification for tanks for the multi-modal transportation of hazardous liquids - AS/NZS 60079.11:2000
Explosive atmospheres - Intrinsic safety 'i' - SAA/SNZ MP 76:1997
Pressure equipment - Inspection bodies and personnel - AS/NZS 4360:2004
Risk management - NZS 5433:1999
Transport of dangerous goods on land - AS/NZS 1677.2:1998
Refrigerating systems - Safety requirements for fixed applications - AS/NZS ISO 3834.1:1999
Quality requirements for fusion welding of metallic materials - Guidelines for selection and use - AS/NZS 3992:1998
Pressure equipment - Welding and brazing qualification - AS/NZS 61241.10:2005
Electrical apparatus for use in the presence of combustible dust - Classification of areas where combustible dusts are or may be present - AS/NZS ISO/IEC 17020:2000
General criteria for the operation of various types of bodies performing inspection - AS/NZS ISO 3834.2:1999
Quality requirements for fusion welding of metallic materials - Comprehensive quality requirements - AS/NZS 4481:1997
Pressure equipment - Competencies of inspectors - NZS/BS 806:1993
Specification for design and construction of ferrous piping installations for and in connection with land boilers - AS/NZS ISO 9001:2000
Quality management systems - Requirements - AS/NZS 60079.10:2004
Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas
Overseas Standards References:
- Rul PE.6 Rulings to pressure equipment Standards - Ruling 6: Fusion-welded chlorine drums (Ruling to AS 1210)
- API 650 Welded steel tanks for oil storage
- AS 2062 Non-destructive testing - Penetrant testing of products and components
- API 510 Pressure vessel inspection code: Maintenance inspection rating repair and alteration
- AS 1732 Fusible plugs for boilers
- ANSI/ASME B31.3 Process piping
- ANSI/ASME BPV-I Boiler and Pressure Vessel code - Section 1 - Power Boilers
- AS 1271 Safety valves other valves liquid level gauges and other fittings for boilers and unfired pressure vessels
- AS 2452.3 Non-destructive testing - Determination of thickness - Use of ultrasonic testing
- ANSI/ASME BPV-III-1- Boiler and Pressure Vessel code - NH Section III - Rules for Construction of Nuclear facility compo
- ANSI/ASME BPV-V Boiler and Pressure Vessel code - Section V - Non destructive examination
- ANSI/API 574 Inspection practices for piping system components
- AS 4041 Pressure piping
- AS 2885 Pipelines - Gas and liquid petroleum (series)
- ISO 13704 Petroleum and natural gas industries - Calculation of heater-tube thickness in petroleum refineries
- BS 2915 Specification for bursting discs and bursting disc devices
- AS 1228 Pressure equipment - Boilers
- AS 1349 Bourdon tube pressure and vacuum gauges
- AS 3894.2 Site testing of protective coatings - Non-conducive coatings - Continuity testing - Sponge method
- AS 2671 Hydraulic fluid power - General requirements for systems
- AS 1940 The storage and handling of flammable and combustible liquids
- AS 1210 Supp 2 Pressure vessels - Cold-stretched austenitic stainless steel vessels (Supplement to AS 1210-1997)
- AS 2809 Road tank vehicles for dangerous goods (series)
- BS 1113 Specification for design and manufacture of water-tube steam generating plant (including superheaters reheaters
- AS 4037 Pressure equipment - Examination and testing
- AS 1692 Steel tanks for flammable and combustible liquids
- EN 286-1 Simple unfired pressure vessels designed to contain air and nitrogen - Pressure vessels for general purposes
- AS 1851 Maintenance of fire protection systems and equipment
- EN 13445 Unfired pressure vessels (series)
- ANSI/ASME B31.1 Power piping
- API 620 Design and construction of large welded low-pressure storage tanks
- ISO 9712 Non-destructive testing - Qualification and certification of personnel
- AS 4942 Pressure equipment - Glossary of terms
- ANSI/ASME BPV-VIII-2- Boiler and Pressure Vessel code - VIII-2 Section VIII - Pressure Vessels - Division 2 - Alternativ
- ASTM E432 Guide for the selection of a leak testing method
- AS 2452.1 Non-destructive testing - Determination of thickness - Determination of the wall thickness of pipe by the use
- BS PD 6525-1 Part 1: Stress rupture properties
- AS 1210 Supp 1 Unfired pressure vessels - Advanced design and construction (Supplement to AS 1210-1997)
- AS 3873 Pressure equipment - Operation and maintenance
- AS 2337.1 Gas cylinder test stations - General requirements inspections and tests - Gas cylinders
- AS ISO 1000 The international system of units (SI) and its application
- API 580 Risk-based inspection
- AS 1796 Certification of welders and welding supervisors
- AS 1358 Bursting discs and bursting disc devices - Application selection and installation
- AS 2030.4 The verification filling inspection testing and maintenance of cylinders for the storage and transport of comp
- API 579 Fitness - for - service
- BS PD 5500 Specification for unfired fusion welded pressure vessels
- AS 61508 Functional safety of electrical/electronic/programmable electronic safety related systems (series)
- AS 2971 Serially produced pressure vessels
- AS 2832.2 Cathodic protection of metals - Compact buried structures
- AIP CP 16 Inspection and integrity monitoring of large steel vertical petroleum storage tanks
- ANSI/API 576 Inspection of pressure relieving devices
- ANSI/ASME BPV-VIII-1 Boiler and Pressure Vessel code - Section VIII - Pressure Vessels - Division 1 - Rules for construc
- BS PD 6510 A review of the present state of the art of assessing remnant life of pressure vessels and pressurized system
- BS PD 6525 Elevated temperature properties for steels for pressure purposes
- BS 7910 Guide to methods for assessing the acceptability of flaws in metallic structures
- ASTM E1002 Test method for leaks using ultrasonics
- AS 2593 Boilers - Safety management and supervision systems
- AS 2030.2 The verification filling inspection testing and maintenance of cylinders for the storage and transport of comp
- ASTM E427 Practice for testing for leaks using the halogen leak detector (alkali-ion diode)
- BS 1726-1 Cylindrical helical springs made from round wire and bar. Guide to methods of specifying tolerance and testing
- ANSI/API 570 Piping inspection code - Inspection repair alteration and re-rating of inservice piping systems
- AS 3978 Non-destructive testing - Visual inspection of metal products and components
- AS 3892 Pressure equipment - Installation
- AS 4343 Pressure equipment - Hazard levels
- AS 3920.1 Assurance of product quality - Pressure equipment manufacture
- AS 1710 Non-destructive testing - Ultrasonic testing of carbon and low alloy steel plate - Test methods and quality clas
- AS 1548 Steel plates for pressure equipment
- AS 1210 Pressure vessels
- AS 3894.1 Site testing of protective coatings - Non-conductive coatings - Continuity testing - High voltage (‘brush’) me
- API 581 Base resource document - Risk based inspection
- AS 1171 Non-destructive testing - Magnetic particle testing of ferromagnetic products components and structures
- API RP 941 Steels for hydrogen service at elevated temperatures and pressures in petroleum refineries and petrochemical
- ANSI/API RP 575 Inspection of existing atmospheric and low pressure storage tanks
- ANSI/API 527 Seal tightness of pressure relief valves
- API 653 Tank inspection repair alteration and reconstruction
- BS 6374-1 Lining of equipment with polymeric materials for the process industries. Specification for lining with sheet t
- AS 4458 Pressure equipment - Manufacture
- AS 3998 Non-destructive testing - Qualification and certification of personnel
- AS 2030.1 The verification filling inspection testing and maintenance of cylinders for the storage and transport of comp
- BS 2790 Specification for design and manufacture of shell boilers of welded construction
Other References:
- Rul PE.6 Rulings to pressure equipment Standards - Ruling 6: Fusion-welded chlorine drums (Ruling to AS 1210)
- Australian Miniature Boiler Safety Committee AMBSC Code Part 2: Steel Boilers
- Australian Miniature Boiler Safety Committee AMBSC Code Part 1: Copper Boilers
- ADG Code Australian Code for the Transport of Dangerous Goods by Road and Rail
- NOHSC (National Occupational Health and Safety Commission) National Standard for Plant
- New Zealand Department of Labour - Occupational Safety and Health Service Approved Code of Practice for the Design Safe Operation Maintenance and Servicing of Boilers
- NZECP 24 Safety of electricity in hazardous areas
- The European Parliament and the Council of the European Union Directive 97/23/EC Pressure equipment
Citations
This document is cited by New Zealand legislation. Expand the box to see details.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.2.5
Citation Context:
All pressure equipment shall be installed so that the isolation requirements of clause C.5 of AS/NZS 3788, and/or clause 3.4.3 of AS 3873 can be met.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.7.3
Citation Context:
All pressure equipment shall be installed so that the isolation requirements of clause C.5 of AS/NZS 3788, and/or clause 3.4.3 of AS 3873 can be met.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.7.3(3)
Citation Context:
In-service equipment ... (3) Controllers of pressure equipment which: (a) Contains catalysts; or (b) Is not specifically covered in table 4.1 of AS/NZS 3788 or schedule A: shall consult with an inspection body on the inspection periods for the equipment.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.7.5(1)
Citation Context:
Inspection periods may be extended beyond those specified in columns 4 and 5, table 4.1 of AS/NZS 3788 or schedule A of this code, only where a controller’s ITP for the equipment concerned has been recognised by the Secretary.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.8.2(1)
Citation Context:
Records shall be kept of the operation, maintenance, repair, alteration and servicing of pressure equipment in accordance with AS/NZS 3788 and this code. These shall include ...
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.8.4
Citation Context:
The safe remaining life of pressure equipment shall be determined in accordance with this code and AS/NZS 3788 or by equivalent methods acceptable to an inspection body.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 7.7.7(c)
Citation Context:
Turbine ancillary systems, coming within the scope of the PECPR Regulations, shall be inspected and tested in accordance with AS/NZS 3788 and this code of practice.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix E1
Citation Context:
Pressure relief devices shall be serviced, maintained, tested and inspected in accordance with AS/NZS 3788 except as modified by this appendix.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix E2
Citation Context:
Controllers shall ensure that records for pressure relief devices are maintained in accordance with the requirements of AS/NZS 3788.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F1.1
Citation Context:
In-service pressure equipment which is not excluded by the PECPR Regulations or, covered by an exemption notice issued under the regulations, shall be inspected following commissioning and thereafter inspected periodically in accordance with AS/NZS 3788 e
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F2.2
Citation Context:
Where inspection periods are derived from Table 4.1, AS/NZS 3788, controllers shall have a management system for equipment that satisfies the requirements of Section 3, AS/NZS 3788 and this appendix. This shall be either a documented operating and mainten
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F5.1
Citation Context:
First yearly inspections shall be carried out where indicated by table 4.1, AS/NZS 3788 and these shall include both internal and external inspections.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F6
Citation Context:
AS/NZS 3788 is cited extensively in Appendix F6.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F7.1(1)
Citation Context:
‘Extended periods’ of inspection as noted in 4.4.3.2 and 4.4.3.3(b), AS/NZS 3788 shall only be approved by an inspection body where the controller’s ITP has been recognised by the Secretary. The maximum ‘extended periods’ permitted are shown in column 6 o
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F7.3(b)(v)
Citation Context:
... It is in conformance with the requirements of AS/NZS 3788 for extended inspection periods; and ...
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix F8
Citation Context:
Further extended periods of inspection as described in 4.4.3.3(c), AS/NZS 3788 shall only be approved by an inspection body where: (1) The controller’s ITP covering the equipment has been recognised by the Secretary; and (2) The requirements of 4.4.3.3(c)
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Appendix J7.3
Citation Context:
... This shall include the vessel, fittings, piping and structural supports and any requirements of AS/NZS 3788. ...
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: Schedule C
Citation Context:
AS/NZS 3788 (latest edition) is listed as a referenced standard
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: 1.29.3
Citation Context:
In-service boilers shall be inspected and tested in accordance with the Health and Safety in Employment (Pressure Equipment, Cranes and Passenger Ropeways) Regulations 1999, AS/NZS 3788 and other relevant requirements of this code. The equipment inspector
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: 1.29.4
Citation Context:
Inspection periods for in-service boilers shall be in accordance with AS/NZS 3788 except as modified by ….
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: Appendix A2
Citation Context:
AS/NZS 3788 Pressure equipment - In-service inspection.
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: 1.15.1
Citation Context:
Controllers responsible for safety valves shall ensure that records for safety valves are maintained in accordance with the requirements of AS/NZS 3788
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: 1.29.5
Citation Context:
The inspection periods for in-service boilers in columns 4 and 5, table 4.1 of AS/NZS 3788 and table 1.2 above are maximum nominal periods.
Approved Code Of Practice For Pressure Equipment (Excluding Boilers) 2001
Ministry: WorkSafe New Zealand
Section: 3.8.3
Citation Context:
Repairs, alterations and re-rating of in-service pressure equipment shall comply with AS/NZS 3788 and this code or be acceptable to an inspection body.
Approved Code Of Practice For The Design, Safe Operation, Maintenance And Servicing Of Boilers, 2000 Edition Incorporating Amendment 1:2004
Ministry: WorkSafe New Zealand
Section: 1.29.7
Citation Context:
Inspection periods may only be extended beyond those in columns 4 and 5, table 4.1 of AS NZS 3788 and table 1.2 above, where these have been approved by the Secretary in writing, …
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